TJC Offers the following
- Develop and implement a defect report system for maintenance outages.
- Develop and implement valve and pump specific work packages for various work to be performed
- Provide manpower for planned maintenance outages and breakdowns in the form of artisans, semi-skill, welders ,QA/QC’s ,radiation protection ,work package controllers, storeman, electricians, instrumentation technician ,team leaders and outage package managers.
- Develop and implement risk analysis system for maintenance outages and online work
- Develop and implement job observation forms
- Develop and implement valve and pump specific maintenance procedures and quality plans for various work to be performed.
- Communicate effectively with clients on a daily basis through electronic handover certificates and confirmation logs on work completed and work packages given back to clients .
- Develop and implement planned maintenance schedules of tasks to be performed with duration .
Valve specific work performed during maintenance outages
- Complete overhauls
- Internal and external inspections
- Gland repacks
- Diaphragm replacements
- Cut out and replacement of valves
- Bonnet retorque after 8HRS and Packing verification after 48HRS
- MIC and VT inspections
- Disk breakaway tests
- Pressure tests
- Diagnostic testing
- In-service leak checks
The Benefits of Preventive Maintenance
Preventive maintenance is an important part of facilities management. The goal of a successful preventive maintenance program is to establish consistent practices designed to improve the performance and safety of the equipment at your property.
Moreover, the planned maintenance of equipment will help to improve equipment life and avoid any unplanned maintenance activity. A successful preventive maintenance program is dependent on the cooperation of all the parties involved. Engineering managers must rely on the knowledge, ideas, and contributions of all the maintenance personnel at the property.
Unfortunately, the implementation of a preventive maintenance program can be time consuming and costly. This creates constant debate as to whether a preventive maintenance program is worth installing. Will all the man hours and money invested in the program outweigh emergency repairs? From our years of experience, we believe that when the program is properly operated the benefits exceed the costs.
Here are other important benefits of a properly operated preventive maintenance program:
- Equipment downtime is decreased and the number of major repairs are reduced
- Better conservation of assets and increased life expectancy of assets, thereby eliminating premature replacement of machinery and equipment
- Reduced overtime costs and more economical use of maintenance workers due to working on a scheduled basis instead of a crash basis to repair breakdowns
- Timely, routine repairs circumvent fewer large-scale repairs
- Improved safety and quality conditions for everyone